Tlholisanong e matla ea liindasteri tsa petrochemical le lik'hemik'hale, litšiea tsa vacuum distillation, lisebelisoa tsa mantlha tsa karohano, li na le tšusumetso ho matla a tlhahiso, boleng ba sehlahisoa le litšenyehelo tsa k'hamphani ka ts'ebetso e nepahetseng le taolo e nepahetseng. Ho feto-fetoha ha matla a phepelo kapa katleho ea karohano ho lebisa menyetla e eketsehileng ea ho hloleha ha sehlopha le ts'ebetso e sa sebetseng hantle.
Ts'ebetsong ea vacuum distillation tlas'a khatello e fokotsehileng, li-inline density metres li sebelisoa tlhahlobong ea sehlahisoa ka mor'a hore ho be le distillation le karohano ka tloaelo. Hangata li kenngoa karolong e ka tlaase ea kholomo, haufi le sebaka sa ho hula ka thōko, kapa phala e ka holimo ea reflux. Sepheo sa bona sa mantlha ke ho beha leihlo ka nako ea 'nete holim'a sets'oants'o, ho etsa hore ho be le taolo e nepahetseng ea karohano le boleng ba sehlahisoa ka har'a distillation ha ho ntse ho ntlafatsoa katleho ea ts'ebetso le litšenyehelo tsa basebetsi.
1. Mathata a Taolo ea Tlhōlisano ea Setso
1. Thepa e Idling Ka lebaka la Teko e Liehile
Mehlala le tlhahlobo ea matsoho ea setso, ho fumana data ea density ho tsoa kholomong ea vacuum distillation ho nka metsotso e 20-60. Boemo ba karohano ea khase-metsi ka har'a kholomo e ne e ke ke ea lekanyetsoa le ho laoloa. Haeba boima ba lijo bo fetoha kapa bo sebetsa hantle ka ho arohana, tekanyo ea reflux kapa matla a futhumatsang a hloleha ho lokisoa ka nako. Ebe e fella ka likotsi tse eketsehileng tsa ho hloleha ha batch le ts'ebetso e sa sebetseng hantle.
2. Boleng bo Senyehileng bo Bakiloeng ke Liphoso tsa Matsoho
Liphoso tsa litekanyo tsa methara ea density ka titration ea letsoho kapa laboratoring li nyolohela ho ± 5%, e hlolehang ho fihlela litlhoko tse nepahetseng bakeng sa lihlahisoa tse hloekileng joalo ka parafine ea sefofane kapa lihlapolli tsa boemo ba meriana. Mohlala, ho kheloha ha oli ea motheo ea 0.01 g/cm³ ho ka baka ho se ikobele ha viscosity esita le ho ntlafatsoa ha beche kaofela.
Ho hobe le ho feta, ho hloleha ho lekola sekhahla sa metsi a metsi ho ka baka liketsahalo tsa hore lihlahisoa li na le litaba tse itseng tsa oli, e leng se etsang hore ho be le ts'ebetso ea ho thibela metsi a tlase ho metsi esita le likotsi tsa polokeho le tikoloho.
3. Litšenyehelo Maraba Cumulative Patiloeng Loss
Litšenyehelo tsa basebetsi tsa lisampole tsa matsoho li ka hloka basebetsi ba 2-3 ba inehetseng ba sebetsang ka lichifi tse tharo, ka litšenyehelo tsa selemo le selemo tsa mosebetsi tse fetang $300,000. Ho feto-fetoha ha sekhahla ho baka liphoso tsa karohano ea likaroloana, ho senya lithane tse makholo tsa oli e tala selemo le selemo. Liphetoho tse etsahalang khafetsa lits'ebetsong tsa ts'ebetso li khutsufatsa nako ea bophelo ea kholomo le reboiler, ho eketsa litšenyehelo tsa tlhokomelo ka 15% -20%.
2. Kenyelletso ea Intelligent Inline Density Meter
Ho nka Lonnmetermeter density meterka mohlala,ultrasonicdensitlimitharalekanya nako ea ho hasana ea maqhubu a molumo ho bala lebelo la molumo, moo ho hlahisoang matla a metsi kapa ho teteana. Theknoloji ena e ka bonts'a tekano ea ho fanyeha, ka nepo ea ±0.0005 g/cm³ le linako tsa karabelo e potlakileng, e fetolang ka botlalo mekhoa ea khale ea ho beha leihlo.
1. Tlhokomelo ea Nako ea 'Nete ho pholletsa le Ts'ebetso eohle
Fepa Qetellong:Ho kenya meter density pompong pele oli e tala e kena ka har'a kholomo ho thusa ho latedisa ka nako ya nnete ho feto-fetoha ha matla a phepelo (mohlala, nakong ya ho hlwekiswa hammoho ha oli e tala le e bobebe). E hokahana le Distributed Control System (DCS) ho itlhophisa ka bo eona litlhophiso tsa vacuum le meroalo e kaholimo ea likholumo, ho netefatsa ts'ebetso e tsitsitseng ea distillation.
Karohano Qetello:Methara ea density sebakeng sa phallo ea oli e lekola sekhahla sa oli ea distillate. Ha litekanyetso li kheloha sepheo (mohlala, 0.85 g/cm³ ± 0.005), e ikamahanya le maemo a refluxtofokotsaetahlehelo ea boleng.
Qetello ea Metsi:Ho beha moeli oa tekano (mohlala, 0.9 g/cm³ e etsa hore ho be le alamo) sebakeng sa metsi se thibelang ho tšela oli, ho fokotsa boima ba metsi a litšila le litšila tse tala.
2. Matsete a Nako e Khutšoane&Boleng ba Nako e telele
1. Ho Boloka Litšenyehelo
Litšenyehelo tsa Basebetsi:Ho felisa basebetsi ba inehetseng ba lisampole$250,000–400,000 selemo le selemo.
Lisebelisoa tse so ntlafatsoe Litšenyehelo:Taolo e ntlafetseng ea boimana e fokotsa tšebeliso ea oli e tala ka 0.3% -0.5%.Take 1 miltau lithaneprocesbina as a example, costsavings ho raw materials go beyhang $5 million.
Litšenyehelo tsa Matla:Taolo ea othomathike e fokotsa nako ea ho theoha ha lisebelisoa, e theola tšebeliso ea mouoane ka 8% -12%, ho boloka$1-1.5 milione ka litšenyehelo tsa matla selemo le selemo.
2. Lintlafatso tsa Sebetsa
Lipotoloho tse le 'ngoe tsa distillation li khutsufatsoa ka 10% -15%;which isequalhoannual kapamotse ofmokelikeli o monyane ho isa maharengkholomo.
Phapang ea bongata ba batch-to-batch e theoha ho tloha ho 3.5% ho ea ho 0.8%, e leng ho matlafatsang tšepo ea bareki lihlahisoa tse phahameng haholo.
3. Lintlafatso tsa Tumellano le Tšireletseho
-E kopana le sistimi ea taolo ea boleng ea ISO 9001 le litekanyetso tsa ts'ireletso tsa OSHA, e fana ka ketane e felletseng ea nako ea nnete ea ho latella data bakeng sa FDA, EPA, le liphuputso tse ling tsa taolo.
Tekanyo e sa amaneng le batho e qoba ho pepeseha ha batho mecheng ea mocheso o phahameng, khatello e phahameng ea litaba, ho fokotsa likotsi tsa ho chesoa kapa chefo le ho ikamahanya le litlhoko tsa morao-rao tsa ESG (Environmental, Social, Governance).
When eonareferSto precision eatlhahiso ea indasteri, mitha ea inline density ha emonitor merelyempa e le setsi sa bohlokoacombining real-nako datele tshebetso optimization. Bakeng sa lik'hamphani tse batlang phetoho e bohlale, ho khetha meter ea inline density ho bolela ho hlophisa bocha mohopolo oa tlhahiso ka nepo.readings, ho nka monyetla oa tlholisano ho nchafatsa indasteri.
Fumana tharollo e hlophisitsoeng ea ho lekola boima ba 'mele ho etsa vacuum distillation ea haukholomotekanyo ea ho sebetsa hantle ka har'aera offeme e bohlale! Tobetsa ho ikopanya le rona le ho bula tlholisano ea mantlha.
Nako ea poso: Jun-04-2025
